020-498-085E VW Drive Flange Repair Kit - 020 Transmission

Drive Flange Repair Kit – 020-498-085E

Maintain the integrity of your transmission's output with the 020-498-085E Drive Flange Repair Kit. This specialized kit is designed for the 020 manual and some automatic transaxles, providing the critical components needed to reseal the joint flange where the axle meets the transmission. Because this area is subject to constant rotation and vibration, the seals and caps can wear over time, leading to gear oil leaks that can damage the differential or contaminate the surrounding chassis.

This kit typically includes a high-quality oil seal, a sealing cap, and a lock ring, ensuring a complete and professional repair. Whether you are dealing with a slow seepage or a significant leak during a CV joint service, this kit provides a cost-effective solution to keep your transmission properly lubricated. It is a vital service item for high-mileage air-cooled and water-cooled Volkswagens alike, ensuring smooth and reliable power delivery to the wheels.

Detailed Vehicle Compatibility

Audi 80:

• 1988, 1989, 1990

Audi 90:

• 1988, 1989, 1990

Audi 4000:

• 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987

Volkswagen Beetle:

• 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Volkswagen Cabrio:

• 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

Volkswagen Cabriolet:

• 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993

Volkswagen Corrado:

• 1989, 1990, 1991, 1992, 1993, 1994, 1995

Volkswagen Golf:

• 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Volkswagen GTI:

• 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Volkswagen Jetta:

• 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Volkswagen Passat:

• 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Volkswagen Rabbit:

• 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

Volkswagen Scirocco:

• 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

Product Highlights & Features

• Comprehensive Kit: Includes the primary oil seal, flange cap, and securing clip needed for a total drive flange reseal.

• Precision Fitment: Engineered specifically for the 020 gearbox family, matching the factory dimensions for a leak-free installation.

• OEM Material Quality: Features high-grade rubber and steel components designed to resist the high heat and pressure found in the differential housing.

• Versatile Application: Fits a wide range of water-cooled VW models, from the earliest Rabbits to the final Mk4 production years.

Technical Specifications

• Part Number: 020-498-085E

• Includes: Seal, Cap, Lock Ring / Circlip

• Application: Differential Drive Flange

• Transmission Type: 020 Manual / Select Automatic

Installation & Maintenance Tips

• Verify Seal Size: Before installing, double-check your transmission code. Some early 020 boxes use a slightly different seal diameter; ensuring a match to your specific flange size prevents rework.

• Clean the Flange: Use a fine emery cloth to polish the surface of the drive flange where the seal rides. Any pitting or grooves can cause the new seal to fail immediately.

• Replace in Pairs: While it is possible to replace just one side, it is best practice to service both the left and right drive flange seals simultaneously to ensure long-term drivetrain reliability.

• Check Gear Oil: After completing the repair, always top off your transmission with the correct weight gear oil (typically 75W90 GL-4). A leak often means the level is already low.

020498085E